All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.

SOUTH AFRICAN QUALIFICATIONS AUTHORITY

REGISTERED UNIT STANDARD THAT HAS PASSED THE END DATE:

Maintain brakes and clutches

SAQA US ID	UNIT STANDARD TITLE
13282	Maintain brakes and clutches
ORIGINATOR
SGB Manufacturing and Assembly Processes
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY
-
FIELD			SUBFIELD
Field 06 - Manufacturing, Engineering and Technology			Manufacturing and Assembly
ABET BAND	UNIT STANDARD TYPE	PRE-2009 NQF LEVEL	NQF LEVEL	CREDITS
Undefined	Regular	Level 3	NQF Level 03	6
REGISTRATION STATUS		REGISTRATION START DATE	REGISTRATION END DATE	SAQA DECISION NUMBER
Passed the End Date - Status was "Reregistered"		2018-07-01	2023-06-30	SAQA 06120/18
LAST DATE FOR ENROLMENT		LAST DATE FOR ACHIEVEMENT
2024-06-30		2027-06-30

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.

This unit standard does not replace any other unit standard and is not replaced by any other unit standard.

PURPOSE OF THE UNIT STANDARD

Learners in the field of engineering require the skills, values and knowledge reflected in this unit standard. The learning outcomes in this unit standard also contribute to the exit level outcomes required for the National Certificate in Mechanical Engineering Fitting (NQF level 3) and related qualifications. Qualifying learners are able to identify a range of brakes and clutches and their application and inspect brakes and clutches, determine faults, assess requirements for repair, and remove, replace and set up brakes and clutches.

LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING

This unit standard has been designed as part of a progression. It is one of a series of unit standards for equipment maintenance in the mechanical engineering area. The credits allocated to this unit standard assume that a learner has already learned to perform routine maintenance.

UNIT STANDARD RANGE

The ranges as indicated under the specific outcomes determine the scope and level of this unit standard. The learner should be able to work autonomously with minimal supervision and according to worksite and manufacturer specifications and occupational safety, health and environmental legislation. Work is generally, but not exclusively, carried out in a team environment.

Specific Outcomes and Assessment Criteria:

SPECIFIC OUTCOME 1

Plan and prepare for brake and clutch maintenance.

OUTCOME RANGE

Planning and preparation includes obtaining documentation, interpreting engineering drawings, maintenance schedules and procedures and selecting appropriate tools and equipment. Brakes include disc, thrusters and electromagnetic types. Clutches include centrifugal and multi-disc types.

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Site and equipment are prepared for brake and clutch maintenance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 2

2. Brake and clutch serviceability is determined in situ.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 3

3. Brake and clutch is removed, inspected and maintained.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 4

4. Brake and clutch is installed.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 5

5. Installation is checked for compliance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 6

6. Problems are identified and corrective action taken.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

SPECIFIC OUTCOME 2

Prepare site and equipment for brake and clutch maintenance.

OUTCOME RANGE

Site and equipment preparation includes isolating equipment electrically, mechanically and from other energy sources. Preparation includes supporting the load when the brake or clutch is released / removed / worked on / adjusted / lowered or removed.

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Site and equipment are prepared for brake and clutch maintenance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 2

2. Brake and clutch serviceability is determined in situ.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 3

3. Brake and clutch is removed, inspected and maintained.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 4

4. Brake and clutch is installed.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 5

5. Installation is checked for compliance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 6

6. Problems are identified and corrective action taken.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

SPECIFIC OUTCOME 3

Check brakes and clutches in situ.

OUTCOME RANGE

In situ check includes inspection while machine is in operation and static. Checks include inspecting fluid levels of hydraulic reservoirs (where applicable).

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Site and equipment are prepared for brake and clutch maintenance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 2

2. Brake and clutch serviceability is determined in situ.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 3

3. Brake and clutch is removed, inspected and maintained.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 4

4. Brake and clutch is installed.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 5

5. Installation is checked for compliance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 6

6. Problems are identified and corrective action taken.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

SPECIFIC OUTCOME 4

Remove, inspect and maintain brakes and clutches.

OUTCOME RANGE

Inspection includes signs of wear and damage, leaks and gaps. Problems include overheating, excessive noise, brake torque to low, worn brake pads, slipping loads, worn or damaged components. Cleaning includes ultrasonic cleaning.

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Site and equipment are prepared for brake and clutch maintenance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 2

2. Brake and clutch serviceability is determined in situ.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 3

3. Brake and clutch is removed, inspected and maintained.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 4

4. Brake and clutch is installed.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 5

5. Installation is checked for compliance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 6

6. Problems are identified and corrective action taken.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

SPECIFIC OUTCOME 5

Install brakes and clutches to machines and equipment.

OUTCOME RANGE

Installation includes mounting and setting up. Setting up includes clearance, alignment and torque settings.

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Site and equipment are prepared for brake and clutch maintenance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 2

2. Brake and clutch serviceability is determined in situ.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 3

3. Brake and clutch is removed, inspected and maintained.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 4

4. Brake and clutch is installed.

ASSESSMENT CRITERION RANGE

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 5

5. Installation is checked for compliance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 6

6. Problems are identified and corrective action taken.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

SPECIFIC OUTCOME 6

Check installation for compliance with operational requirements.

OUTCOME RANGE

Operational requirements include setting of clearances, max load for overhead cranes to determine brake torque, and a load test or test to prove safe operation.

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Site and equipment are prepared for brake and clutch maintenance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 2

2. Brake and clutch serviceability is determined in situ.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 3

3. Brake and clutch is removed, inspected and maintained.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 4

4. Brake and clutch is installed.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 5

5. Installation is checked for compliance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 6

6. Problems are identified and corrective action taken.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

SPECIFIC OUTCOME 7

Record information on work done.

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Site and equipment are prepared for brake and clutch maintenance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 2

2. Brake and clutch serviceability is determined in situ.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 3

3. Brake and clutch is removed, inspected and maintained.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 4

4. Brake and clutch is installed.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 5

5. Installation is checked for compliance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 6

6. Problems are identified and corrective action taken.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

SPECIFIC OUTCOME 8

Care for and store brake and clutch maintenance tools and equipment.

OUTCOME RANGE

Tools and equipment include absorbent material, hand tools and cleaning equipment and fluids.

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Site and equipment are prepared for brake and clutch maintenance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 2

2. Brake and clutch serviceability is determined in situ.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 3

3. Brake and clutch is removed, inspected and maintained.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 4

4. Brake and clutch is installed.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 5

5. Installation is checked for compliance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 6

6. Problems are identified and corrective action taken.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

SPECIFIC OUTCOME 9

Discuss and explain incidents and problems related to brake and clutch maintenance.

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Site and equipment are prepared for brake and clutch maintenance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 2

2. Brake and clutch serviceability is determined in situ.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 3

3. Brake and clutch is removed, inspected and maintained.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 4

4. Brake and clutch is installed.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 5

5. Installation is checked for compliance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 6

6. Problems are identified and corrective action taken. Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

SPECIFIC OUTCOME 10

Work safely with care for self, fellow workers, machines, equipment, materials and environment.

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Site and equipment are prepared for brake and clutch maintenance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 2

2. Brake and clutch serviceability is determined in situ.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 3

3. Brake and clutch is removed, inspected and maintained.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 4

4. Brake and clutch is installed.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 5

5. Installation is checked for compliance.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

ASSESSMENT CRITERION 6

6. Problems are identified and corrective action taken.

ASSESSMENT CRITERION NOTES

Indicators: 1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications 2. Brake and clutch and / or assemblies are removed 3. Brake and clutch are stripped and parts are identified 4. Parts are cleaned and inspected for non-conformances 5. Bearings and associated parts not conforming to specifications are replaced 6. Replacement brake and clutch components are identified from manufacturer markings and parts publications 7. Brake and clutch components are assembled 8. Brake and clutch assemblies are installed in accordance with manufacturer specifications 9. Locking devices, if any, are secured in accordance with machine requirements 10. Replacement parts and / or assemblies are functionally checked and / or tested 11. Non-conformances are identified and appropriate corrective action taken 12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications 13. Brake and clutch maintenance process cycle time meets workplace requirements 14. A clean and tidy work environment is maintained 15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems 16. Machine / equipment records are completed in accordance with work site procedures 17. Brake and clutch maintenance report is accurate and clear 18. Applicable health, safety and environmental procedures are adhered to Understanding confirmed: Respond to 'what if' and 'why' questions covering: Brakes and clutches - types and characteristics The maintenance and installation process - sequence, procedures and techniques Mechanical aids used Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements Applicable maintenance theory Safety Reporting and documentation requirements Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.

UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS

My assessment will be governed by the policies and guidelines of the MERSETA Education and Training Quality Assuror who has jurisdiction over this field of learning. My assessor will (at the very least) be accredited and have a technical qualification in this learning area. I can be assessed in the language of my choice although if I have to report incidents or conditions to someone else, I will be assessed on my ability to report in the language commonly used in my working environment. I will be assessed in the workplace but I can submit documents, projects, test results and assignments that were not produced in the workplace. I can be assessed against this unit standard to obtain credits or as part of an integrated assessment for a qualification.

UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE

Names & functions of: Brakes, clutches and assemblies Tools and equipment used in maintenance process Engineering drawings Quality terminology and concepts Attributes, descriptions, characteristics & properties: Typical brake and clutch defects End users of machine / equipment Clutch and brake material Sensory cues: Sensory cues (what I see, hear, smell, feel) utilised for identifying brake and clutch related problems Purpose of: Preparing site and equipment for replacement Controlling the load before the brake or clutch is released, disengaged or adjusted Adjusting brake and clutch torque settings Testing brake and clutch assemblies Range of brake and clutch installation / removal methods Quality checks and procedures Reporting problems Processes, events, causes and effects, implications: Implications of non-conformance Causes and responses to common problems Replacement sequence and process Implications and consequences of situations such as, e.g. using poor quality, damaged or faulty equipment in the maintenance process, delaying reports about problems in work area Procedures and techniques: Identifying brakes and clutch assemblies Removing brake and clutch assemblies Brake and clutch installation and setting up Applying locking devices Quality checks and procedures Reporting procedures Regulations, legislation, agreements, policies, standards: Applicable safety, health and environmental protection legislation and standards Applicable company policies and procedures Theory: rules, principles, laws: Applicable mechanical theory covering the maintenance of brakes and clutches, e.g. brake and clutch torque settings, coefficient of friction Applicable mathematical concepts Relationships, systems: The relationship of the maintained brake and clutch assembly to the production process

Critical Cross-field Outcomes (CCFO):

UNIT STANDARD CCFO IDENTIFYING

Identify and solve problems: Recognise and respond to non-conforming brake and clutch assemblies

UNIT STANDARD CCFO WORKING

Work effectively with others as a member of a team: Interact with colleagues and team members in order to maintain brakes and clutches

UNIT STANDARD CCFO ORGANISING

Organise and manage my activities and myself: According to procedures, following regular, consistent methodical work patterns Manage resources and my time

UNIT STANDARD CCFO COLLECTING

Collect, analyse, organise and critically evaluate information: Collect sensory and numeric information from the brake and clutch maintenance process Classify the information and identify deviations from the norm

UNIT STANDARD CCFO COMMUNICATING

Communicate effectively: Record outputs and incidents

UNIT STANDARD CCFO SCIENCE

Use science and technology effectively and critically: Understand and explain mechanical theory relevant to the brake and clutch maintenance process

UNIT STANDARD CCFO DEMONSTRATING

Demonstrate an understanding of the world as a set of related systems: Understand and explain the purpose of brake and clutch maintenance to the production process Justify my actions as appropriate

REREGISTRATION HISTORY

As per the SAQA Board decision/s at that time, this unit standard was Reregistered in 2012; 2015.

QUALIFICATIONS UTILISING THIS UNIT STANDARD:

	ID	QUALIFICATION TITLE	PRE-2009 NQF LEVEL	NQF LEVEL	STATUS	END DATE	PRIMARY OR DELEGATED QA FUNCTIONARY
Core	58288	National Certificate: Electro-Mechanics	Level 3	NQF Level 03	Passed the End Date - Status was "Reregistered"	2023-06-30	As per Learning Programmes recorded against this Qual
Core	23274	National Certificate: Mechanical Engineering: Fitting	Level 3	NQF Level 03	Passed the End Date - Status was "Reregistered"	2008-06-25	MERSETA
Core	23255	National Certificate: Mechanical Engineering: Fitting and Machining	Level 3	NQF Level 03	Passed the End Date - Status was "Reregistered"	2023-06-30	MERSETA
Core	49646	Further Education and Training Certificate: Manufacturing Technical Maintenance	Level 4	NQF Level 04	Passed the End Date - Status was "Reregistered"	2023-06-30	AgriSETA
Elective	78524	National Certificate: Automotive Repair and Maintenance	Level 3	NQF Level 03	Passed the End Date - Status was "Reregistered"	2023-06-30	As per Learning Programmes recorded against this Qual
Elective	59669	National Certificate: Mechanical Engineering: Fitting	Level 3	NQF Level 03	Passed the End Date - Status was "Reregistered"	2023-06-30	As per Learning Programmes recorded against this Qual
Elective	59709	Further Education and Training Certificate: Mechanical Engineering: Fitting	Level 4	NQF Level 04	Passed the End Date - Status was "Reregistered"	2023-06-30	As per Learning Programmes recorded against this Qual

PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD:

This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.

1.	ADCORP TECHNICAL TRAINING (PTY) LTD
2.	ALLOYS HEAD OFFICE
3.	ANGLO PLATINUM - ENGINEERING SKILLS TRAINING CENTRE
4.	COLLIERY TRAINING COLLEGE (PTY) LTD
5.	FOSKOR (PTY) LTD
6.	HARMONY GOLD MINING CO LTD
7.	KUMBA IRON ORE (SISHEN)
8.	PALABORA COPPER (PTY) LTD
9.	SASOL GLOBAL LEARNING
10.	SIBANYE GOLD ACADEMY PROPRIETARY LIMITED

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